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METAL FORMING

 

Sheet Metal Fabrications

 

A process ideal for short to medium production runs with volumes ranging from 1 to 250 pieces, where the sheet metal part utilizes the CNC turret presses and/or CNC press brakes, and typically has a low tooling cost.

 

Short-Run Stampings

 

A process suitable for volumes ranging from 100 to 25,000 pieces, where the sheet metal part needs to be blanked, pierced, formed, drawn or extruded, utilizing punch presses ranging from 18 tons to 215 tons, with a minimum one time tooling cost.

 

Waterjet / Laser

 

A waterjet cutter is an industrial tool capable of cutting a wide variety of materials using a very high-pressure jet of water, or a mixture of water and an abrasive substance.  Waterjet cutting is the preferred method when the materials being cut are sensitive to high temperatures generated by other forming methods. Waterjet cutting is used in various industries including mining and aerospace.

 

Laser cutting is a technology that utilizes a laser to cut materials, and is typically used for industrial manufacturing applications.  Laser cutting works by directing the output of a high-power laser onto the material to be cut. The material then either melts, burns, vaporizes away, or is blown away by a jet stream of gas, leaving the edge of the part with a high-quality surface finish. Industrial laser cutters are used to cut flat-sheet material, as well as structural and piping materials.

 

Springs & Wire Forms

 

  • Compression Springs - used to resist a compressive force
  • Extension Springs - used to store energy and exert a pulling force
  • Torsion Springs - used to apply torque or rotational energy
  • Wire Forms - wire designs that can vary in material width, thickness, strength, form and function
  • Flat Steel Springs - designs can vary in material width, thickness, strength, form and function

 

Photo Etching / Chemical Milling

 

Photo chemical etching is a process suited mostly for thin sheet metal components that can’t be stamped or fabricated on a press brake.  (Most metals from 0.0005” thick to 1/16” sheet or thicker, depending on tolerances required.) 

 

Prototypes

 

Prototype or pre-production sheet metal parts can be made utilizing the stamping, fabricating, springs and wire forms as well as chemically etched processes.

 

P.O. Box 54
Allison Park, PA 15101

 

Phone: (412) 487-3373
FAX: (412) 487-1575
Mobile: (412) 551-7850

 

sales@dalysourceinc.com